Manual Tong Snub Line

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Snubbing power tong could be cost- effective alternative to workover rigs while maintaining safety. By Hugo Valdez and Tommie Rogers, ODS International Inc.

Certified to Class I, Division II, the Hazardous Area product family brings McCoy Global reliability and precision to potentially explosive atmospheres and brutal offshore environments. McCoy Global crane systems have answered challenges across many applications: offshore/marine, nuclear, materials handling, mobile and fixed, new and retrofit systems.

And all McCoy Global systems are custom tailored to your application by a McCoy Global engineer. Our most popular configurations include: BOOM CRANES –– crawler, digger derrick, knuckle boom, lattice, telescopic, tower hoist GANTRY & OVERHEAD BRIDGE CRANES –– grapple, portal types, tower SD50-H PREMIER DISPLAY & CONTROLLER Extreme Durability, Robust Communications, and Ease of Use make SD50-H the premier display for crane and winch applications in hazardous areas. EXTREME DURABILITY: A stainless steel enclosure that is NEMA Type 4X and IP66 rated allow SD50-H to survive environmental and physical abuse.

ROBUST COMMUNICATIONS: Digital communications across the sensor network simplify wiring schema while offering the best possible noise-immunity. And a variety of data output options allow for data logging, networking multiple systems, and remote monitoring from a mobile device or over the internet. EASE OF USE: An intuitive and highly configurable user interface, seamless load chart integration, and easy on-screen calibration can automate the most complex load monitoring applications. LOAD SENSORS Often Class I, Division 2 rated, McCoy Global hazardous area load sensors include both custom and off-the-shelf designs that maximize safety and reliability. Sensors can be configured with digital CANbus or 4-20mA outputs. The three most popular form factors: LP-H Series Load Pins for Hazardous Areas TL-H Series Tension Links CC-H Series Compression Load Cells A2B-H ANTI-TWO BLOCK A simple yet effective system consisting of a weight detector and torus-shaped weight, the A2B-H simplifies proximity detection between the upper block and lower block or hook for boom lengths up to 100 feet. SLA-H ANGLE SENSOR Built to perform in the harshest conditions, the SLA-H reliably delivers precise angle measurements from the boom to the SD50-H.

Our Sensors. Torque Testers for Wellbore.

Bucking Unit Verifier. weVERIFY II. WEVERIFY II TORQUE CALIBRATION BAR From the global market leader in well construction equipment for ensuring connection integrity, McCoy Global’s weVERIFY II torque calibration bar and display is the solution for calibrating Bucking Units in non-hazardous environments. When inaccurate torque is delivered by the bucking unit to your make-up connections it can cause damage to tubulars, dropped strings, leaks, and other connection failures that result in downtime in the critical path. You reduce the likelihood of all those things occurring if you check the torque delivery from your bucking unit on a regular basis. The weVERIFY II provides improved accuracy in its calibration capability through its separating grip adapters from the sensors, removing the effects of irrelevant forces being applied to the sensors, and only transmitting torque forces. In addition, the gauging selection and application increases accuracy by now including eight discreet strain gauges placed at 45° and cross-wired to one another which reduces the effects of radial and bending forces impacting the torque reading.

Wireless wifi communication via a McCoy developed app that sends the data in real time as your bucking unit is being calibrated. The IRTT is a calibrated torque gauge that is engineered to emulate the specific geometric and material properties of your joints. This likeness allows the IRTT to measure the torque delivered by an Iron Roughneck in situ: the IRTT is placed within the jaws and is loaded just like a joint connection. Since a direct (not derived or estimated) torque measurement is captured by the IRTT, it removes additional calculations, correlations or guess work. The IRTT directly measures the make-up torque that is being delivered to your joint connections. Measurements captured by the IRTT allows an operator to adjust the Iron Roughneck set point to maximize the accuracy of the make-up torque delivered. Calibrated as a complete system by the McCoy Global custom-engineered calibration test stand that is traceable to NIST.

Shunt calibration feature provides a reliable intermediate check against IRTT drift. Machined from a solid piece of stainless steel to maximize symmetry and safety, minimize corrosion, and eliminate joint flexure/fatigue.

Wireless communication and Class 1, Division 2 safety rating permit operation on the rig floor. BUILT FOR MISSION CRITICAL MEASUREMENTS: Calibrated as a complete system by the McCoy Global custom-engineered calibration test stand that is traceable to NIST.

Shunt calibration feature provides a reliable intermediate check against IRTT drift. Machined from a solid piece of stainless steel to maximize symmetry and safety, minimize corrosion, and eliminate joint flexure/fatigue. Wireless communication and Class 1, Division 2 safety rating permit operation on the rig floor. Our Other Sensors for Harsh & Hazardous Environments. Load Sensors. Machined from stainless steel, McCoy Global Load Washers are engineered for rugged, harsh and hazardous area applications.

Since we engineer, manufacture and calibrate every component, if your application requires a non-standard configuration, McCoy Global can quickly deliver the custom solution for your needs. LOAD WASHER OFFER SIGNIFICANT PERFORMANCE IMPROVEMENTS OVER CONVENTIONAL LOAD WASHERS BY ITS SHEAR WEB DESIGN AND RADIUSED LOADING SURFACE. THESE FEATURES PROVIDE IMPRESSIVE REPEATABILITY EVEN WHEN SUBJECTED TO DYNAMIC AND MISALIGNED COMPRESSIVE LOADS. Features –– Shear web design mitigates errors from offaxis loading –– Integrated radiused loading surface to orientate force vector. –– Even when subjected to misaligned loads non-repeatability typically ≤1% FS –– 17-4 Stainless steel construction for corrosion resistance. Electrical Specifications Sensitivity: 1mV/V Max Excitation: 15 VDC or VAC Bridge Resistance: 700 Ω (nominal) Environmental Zero Drift: ±0.01% FS/°F Span Drift: ±0.01% FS/°F Operating Temperature: 32 to 130°F (0 to 54°C) Storage Temperature: -40 to 180°F (-40 to 82°C) Dimensions Capacity (lbf) 1000 1500 2000 3500 10,000 Non-linearity (±FS%) 1.5 1 1 1 1 Safe Overload (FS%) 150 333 300 300 300 Height (in) 0.25 0.50 0.91 0.63 0.79 Inner Diameter (in) 2.00 6.34 1.38 3.07 2.40 Outer Diameter(in) 4.00 8.34 4.33 4.61 5.04.

FOR APPLICATIONS REQUIRING ONLY THE BASICS IN OVERLOAD PROTECTION THE OPD IS A ROBUST SOLUTION AT AN AGGRESSIVE PRICE POINT. THE OPD IS A SIMPLE INTERFACE AND IS TARGETED AT SINGLE LOAD DEVICE OVERLOAD PROTECTION. THE OPD IS A BETTER SOLUTION THAN TRADITIONAL LOAD PIN/ RELAY COMBINATIONS. THE OPD OPERATES AS A STANDALONE CONTROL DEVICE. –– Monitors single MGNet load sensor –– Auto-detect sensor support with error detection –– Easy-to-use configuration tools –– 8 Point calibration –– User settable alarm levels –– User assignable relays –– Low power consumption –– (4) Output Relays –– Dry contact; NO and NC contacts –– 30 VDC / 240 VAC at 10 A Electrical Specifications Supply Voltage: 12 or 24 VDC (nominal) Supply Current: 200 mA (max) Environmental Operating Temperature: -40 to 158°F (-40 to 70°C) Dimensions Height: 3.30 in (8.38 cm) Width: 4.80 in (12.19 cm) Depth: 3.41 in (8.66 cm) Weight. Running-Line Tensiometers accurately measure line speed, tension and payout to ensure safe and reliable operation of offshore mooring systems, anchor monitoring systems, cranes or oceanographic payloads.

FRLT – fixed running line for one size of rope. URLT – universal running line, multiple sizes of rope, largest 4” diameter. Fixed or variable rope sizes up to 4”. Measures speed, payout and tension. Multiple mounting styles.

High duty cycles. Hazardous area certification RUNNING-LINE TENSIOMETERS Clamp-Line Tensiometers measure tension on static lines. This device is easy to install and is available in standard sizes or can be custom-built to your specifications.

This system installs in minutes at any convenient point on a fixed position line and can monitor overhead lifting or guy wire applications. The main use is for the dead-end on a land rig, to measure the tension on a line that never moves. CLAMP-LINE TENSIOMETERS BENEFITS SPECIFICATIONS MEASURE LINE SPEED, TENSION, AND PAYOUT TENSIOMETERS We make three different types of Tensiometers for any type of offshore mooring systems, or anchor monitoring systems. Standard Capacities. Wire Rope Diameters Output Signal Excitation Static Error Band Temperature Materials Hazardous Area 100,000 and 150,000 lbf.other capacities available 100K Capacity: 0.5 to 1.50 inch 150K Capacity: 1.5 to 2.25 inch 4-20 mA 18 to 28 volts DC ±2% of Full Scale -70 to 165 ºF -20ºC to 75ºC AL 7075-T651, 17/4 pH Stainless Steel & AISI 4140 Alloy Steel UL and CAN/CSA or ATEX.

IO Devices. THE RLM02 PROVIDE 8 CONFIGURABLE RELAYS INPUT COILS FOR USE WITH SD50 CONTROLLERS. BECAUSE THE RLM USES THE MGNET NETWORK FOR COMMUNICATIONS THE SYSTEM CAN BE SCALED TO MEET MOST APPLICATION REQUIREMENTS. –– MGNet digital communications –– 8 relay coils –– Diode protection for DC models –– Rated for 12VDC, 24VDC or 120 VAC models available –– No device configuration required –– Low power consumption Electrical Specifications Supply Voltage: 9-30 VDC Supply Current: 200 mA (max) Environmental Operational Altitude. THE RLM PROVIDE 4 CONFIGURABLE RELAYS OUTPUTS FOR USE WITH THE LMC AND SD50 BASE CONTROLLERS.

BECAUSE THE RLM USES THE MGNET NETWORK FOR COMMUNICATIONS THE SYSTEM CAN BE SCALED TO MEET MOST APPLICATION REQUIREMENTS. Relay contacts –– Rated for 30VDC / 240 VAC at 10 amps –– Heartbeat monitoring for failsafe operations and error detection –– No device configuration required –– User assignable relays –– Low power consumption –– (4) Output relays –– Dry contact; NO and NC contacts –– 30VDC / 240VAC at 10 amps Electrical Specifications Supply Voltage: 12 or 24 VDC (nominal) Supply Current: 200 mA (max) Environmental Operational Altitude. OFFERING SD50 FUNCTIONALITY AND PROCESSING POWER, SD50-LT IS A MORE ECONOMIC OPTION FOR APPLICATIONS THAT DO NOT REQUIRE THE EXTREME TEMPERATURE RANGE OF THE ORIGINAL. WITH SD50 CONFIGURATION FLEXIBILITY, SD50-LT IS ALSO A STRONG CHOICE FOR OEM AND CUSTOM APPLICATIONS. AND, ITS HIGHER-RESOLUTION COLOR SCREEN CAN IMPROVE READABILITY IN DIRECT SUNLIGHT. Features –– Digital sensor network –– Manages a network of ≤16 wired or wireless devices, which include mV/V, mA, quadrature, digital and a variety of application-specific sensors. –– Improved noise immunity insures measurement fidelity.

–– Simplified network schema reduces cabling costs and setup time. –– Advanced Multi-Controller Setup allows seamless integration of additional LMC or SD50 controllers. –– Interfaces included Ethernet (TCP/IP, UDP, FTP and Webserver), RS485 (ASCII or Binary) and USB.

–– SD card slot provides onboard data logging. –– Internally protected against transient voltages and polarity reversal. Electrical Specifications Voltage DC: 10 to 30 VDC Current DC: 1.2 A max Voltage AC: 120 VAC Current AC: 0.3 A max Environmental Operating Temperature: -20 to 150°F (-29 to 66°C) Storage Temperature: -20 to 185°F (-29 to 85°C) Dimensions Height: 5.60 in (14.22 cm) Width: 8.20 in (20.83 cm) Depth: 3.80 in (9.65 cm) Weight: 13 lbs (5.9 kg) Enclosure Material: 316 Stainless Steel Rating: NEMA 4X, IP66.

SD50-H COMBINES EXTREME DURABILITY AND HIGH PERFORMANCE TO SERVE AS OUR PREMIER DISPLAY CONTROLLER FOR MEASUREMENT AND MONITORING IN HAZARDOUS AREAS. DESIGNED FOR MAXIMUM CONFIGURATION FLEXIBILITY, SD50-H IS ALSO A NATURAL CHOICE FOR OEM AND CUSTOM APPLICATIONS. IN ADDITION TO A VARIETY OF HAZARDOUS AREA CERTIFICATIONS, SD50-H IMPROVES UPON THE STANDARD SD50 BY INCLUDING A BEZEL WITH ENHANCED SHATTER RESISTANCE AND TOOL-SAFE CONNECTOR LOCKING TECHNOLOGY. Features –– Digital sensor network –– Manages a network of ≤16 wired or wireless devices, which include mV/V, mA, quadrature, digital and a variety of application-specific sensors.

–– Improved noise immunity insures measurement fidelity. –– Simplified network schema reduces cabling costs and setup time. –– Advanced Multi-Controller Setup allows seamless integration of additional LMC or SD50 controllers. –– Interfaces included Ethernet (TCP/IP, UDP, FTP and Webserver), RS485 (ASCII or Binary) and USB. –– SD card slot provides onboard data logging.

–– Internally protected against transient voltages and polarity reversal. Electrical Specifications Voltage DC: 10.5 to 28.0 VDC Current DC: 1.2 A max Voltage AC: 120 VAC Current AC: 0.3 A max Environmental Operating Temperature: -40 to 165°F (-40 to 74°C) Storage Temperature: -40 to 185°F (-40 to 85°C) Dimensions Height: 6.56 in (16.66 cm) Width: 9.56 in (24.28 cm) Depth: 5.06 in (12.85 cm) Weight: 17 lbs (7.71 kg) Enclosure Material: 316 Stainless Steel Rating: NEMA 4X, IP66 Certifications Class I, Division II, Grp C, D T4 (-40°C.

The SD50 Display Controller is a high end configurable display for crane and winch applications. The display utilizes 3PS rugged technology and advanced bus communications protocol to build highly configurable environmental sensing networks for the harshest environments. SD50 Controllers have been used in Boom Crane (land based and offshore), Bridge Crane, Gantry Crane, Crawler Crane, Ladle Crane, Winch and Anchor Monitoring, Marine / Maritime environments, as well as, Oilfield and Drilling Applications. HIGH END CONFIGURABLE DISPLAY FOR CRANE AND WINCH APPLICATIONS ELECTRICAL Supply Voltage (See Note 1.): 10.5 — 28.0 VDC Supply Current: 1.2A max Transient Voltage Protection Reverse Polarity Protection RFI Filtered. Note 1. 120 VAC Version Available MECHANICAL Enclosure Dimensions: 9.56”w x 6.56”h x 5.06”d Materials: 316 Stainless Polycarbonate Lens: 1/4” (6.4 mm) Thick Weight: Approximately 10 lbs.

ENVIRONMENTAL Operation Temperature: -40°C to +65°C Storage Temperature: -40°C to +65°C Front Panel Display Temperature: -40°C to +65°C CONNECTIVITY CONFIGURABILITY RELIABILITY. SD50 COMBINES EXTREME DURABILITY AND HIGH PERFORMANCE TO SERVE AS OUR PREMIER DISPLAY CONTROLLER FOR MEASUREMENT AND MONITORING APPLICATIONS. DESIGNED FOR MAXIMUM CONFIGURATION FLEXIBILITY, SD50 IS ALSO A NATURAL CHOICE FOR OEM AND CUSTOM APPLICATIONS. Features –– Digital sensor network –– Manages a network of ≤16 wired or wireless devices, which include mV/V, mA, quadrature, digital and a variety of application-specific sensors. –– Improved noise immunity insures measurement fidelity. –– Simplified network schema reduces cabling costs and setup time.

–– Advanced Multi-Controller Setup allows seamless integration of additional LMC or SD50 controllers. –– Interfaces included Ethernet (TCP/IP, UDP, FTP and Webserver), RS485 (ASCII or Binary) and USB.

–– SD card slot provides onboard data logging. –– Internally protected against transient voltages and polarity reversal. Electrical Specifications Voltage DC: 10.5 to 28.0 VDC Current DC: 1.2 A max Voltage AC: 120 VAC Current AC: 0.3 A max Environmental Operating Temperature: -40 to 165°F (-40 to 74°C) Storage Temperature: -40 to 185°F (-40 to 85°C) Dimensions Height: 6.56 in (16.66 cm) Width: 9.56 in (24.28 cm) Depth: 5.06 in (12.85 cm) Weight: 17 lbs (7.71 kg) Enclosure Material: 316 Stainless Steel Rating: NEMA 4X, IP66. SD50-DAQ DELIVERS THE PERFORMANCE OF THE SD50 PLATFORM IN A LIGHT-DUTY HOUSING, PERFRECT FOR INSTALLATION IN AN EXISTING ENCLOSURE, SAFE AREA OR OEM APPLICATIONS.

SD50-DAQ OFFERS ALL THE CONFIGURATION FLEXIBILITY AND PROCESSING POWER OF THE SD50 PLATFORM AT AN EXTREMELY AGGRESSIVE PRICE POINT. Features –– Digital sensor network –– Manages a network of ≤16 wired or wireless devices, which include mV/V, mA, quadrature, digital and a variety of application-specific sensors. –– Improved noise immunity insures measurement fidelity.

–– Simplified network schema reduces cabling costs and setup time. –– Advanced Multi-Controller Setup allows seamless integration of additional LMC or SD50 controllers. –– Interfaces included Ethernet (TCP/IP, UDP, FTP and Webserver), RS485 (ASCII or Binary) and USB.

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–– SD card slot provides onboard data logging. –– Internally protected against transient voltages and polarity reversal. Electrical Specifications –– Voltage DC: 18 to 30 V –– Current DC: 500 mA (max) Environmental Operating Temperature: -4 to 150°F (-20 to 66°C) Storage Temperature: -4 to 185°F (-20 to 85°C) Dimensions Height: 5.16 in (13.11 cm) Width: 6.86 in (17.42 cm) Depth: 2.20 in (5.59 cm) Weight: 5 lbs (2.27 kg) Enclosure Material: Powder-Coated Steel Includes DIN Rail Mount and 3.95 x 7.85 in (10.03 cm x 19.94 cm) Bracket. System Display. All our system displays have as standard an intuitive menu-driven display, data logging capabilities, CANbus interface for fast and clean measurement data, and either VGA or LCD Backlit daylight capable display. The SD50LT-DAQ offers the same high level of configuration as other SD50 family members. It can be used in the same applications but in a simpler and lighter enclosure.

This display utilizes advanced 3PS network communications protocol to build specialized sensing networks that reliably perform. SD50-DAQ does not have the extreme durability of standard SD50 but offers the same power and configuration flexibility at a more aggressive price. All our system displays have as standard an intuitive menu-driven display, data logging capabilities, CANbus interface for fast and clean measurement data, and either VGA or LCD Backlit daylight capable display.

The SD50LT-DAQ offers the same high level of configuration as other SD50 family members. It can be used in the same applications but in a simpler and lighter enclosure.

This display utilizes advanced 3PS network communications protocol to build specialized sensing networks that reliably perform. SD50-DAQ does not have the extreme durability of standard SD50 but offers the same power and configuration flexibility at a more aggressive price. All our system displays have as standard an intuitive menu-driven display, data logging capabilities, CANbus interface for fast and clean measurement data, and either VGA or LCD Backlit daylight capable display.

The ultra-rugged SD50LT is a highly configurable display for crane and winch applications. Where the SD50 used and electro luminescence display the SD50LT uses a high output LCD. This display utilizes advanced McCoy network communications protocol to build specialized sensing networks that reliably perform in the harshest environments. When the extended temperature range of the original SD50 is not required, SD50-LT offers a higher-resolution display. All our system displays have as standard an intuitive menu-driven display, data logging capabilities, CANbus interface for fast and clean measurement data, and either VGA or LCD Backlit daylight capable display. The ultra-rugged SD50LT Portable display is available for both permanently and temporarily installed applications.

Rig Tong Snub Line Post

This display utilizes advanced McCoy Global network communications protocol to build specialized sensing networks that reliably perform in the harshest environments. The SD50LT Portable Display has the same capabilities as the SD50LT but is repackaged for portable applications including crane, winch, instrumented sheave and FTLT applications. All our system displays have as standard an intuitive menu-driven display, data logging capabilities, CANbus interface for fast and clean measurement data, and either VGA or LCD Backlit daylight capable display. The ultra-rugged SD50LT Portable display is available for both permanently and temporarily installed applications. This display utilizes advanced McCoy Global network communications protocol to build specialized sensing networks that reliably perform in the harshest environments. The SD50LT Portable Display has the same capabilities as the SD50LT but is repackaged for portable applications including crane, winch, instrumented sheave and FTLT applications.

FOR APPLICATIONS NOT REQUIRING AN INTEGRATED DISPLAY, THE LMC DELIVER IMPRESSIVE FEATURES AT AN AGGRESSIVE PRICE POINT. THE LMC SIMULTANEOUSLY MONITORS 2 HOISTS (MAIN AND AUXILIARY) WITH UP TO 4 LOAD SENSORS PER HOIST; AN INDEPENDENT 8-POINT CALIBRATION EQUATION IS APPLIED TO EACH HOIST. LMC CAN OPERATE AS A STANDALONE CONTROLLER OR BE DEPLOYED AS A REMOTE I/O DEVICE WITHIN AN MCCOY GLOBAL SYSTEM NETWORK. Thousands of crane operators around the world count on McCoy Global equipment to keep their equipment operating safely. BOOM AND BRIDGE CRANE SYSTEMS Nuclear power plants to logging operations, construction to shipping, offshore and onshore: Crane Operators around the world trust McCoy Global Systems to provide reliable monitoring in all conditions. SIMPLE CRANE SYSTEMS The Simple Crane System is a collection of off-the-shelf, interconnected components. These combine easily into complete crane monitoring systems, measuring load and angle to ensure safe operation.

Tong Snub Line Saver

Wired or wireless, these systems are readily available and simple to install. 10-40K High Performance Power Tong From the global market leader in well construction equipment for ensuring connection integrity McCoy Global’s MGT 10”40K Power Tong is the solution for making up and breaking out today’s and the future’s high torque connections.

Designed for use on locations where limited working areas, reduced manual handling and running performance is critical, the MGT 10”40K meets the demand of increasing connection torques with the smallest and lightest power tong available in the market. The unique jaw design featured in this latest generation power tong enables the user to compensate for nominal pipe diameter variances, while saving costs by reducing the selection of jaws required to meet the diverse pipe sizes used in today’s increasingly complex wells. Compact design for ease of use on small area work areas.

Lighter weight design for reduced handling risks. High RPM for improved running times.

Tong

Rig Tong Snub Line

Higher torque for each size from 9-5/8” to 4-1/2” to meet increasing connection torques. Extended jaw gripping range of 0.5” on diameter due to strip dies in sliding head. Combined with a McCoy Global Back-up, the system provides more precise control of connection makeup along with safety enhancements. BENEFITS SPECIFICATIONS Max torque, K ft-lbs Speed @ 60GPM Torque arm length, in Mass w/o jaws, lbs Footprint width, in Length – door closed, in Length – door open, in Gripping specs Gripping range Extended gripping range: 0.5 inch on diameter, based on nominal 4.0 34 1,680 32 54-3/4 61-5/8 Sliding.